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Mechanical connections

Mechanical connections are generally used where connections can be easily assembled and disassembled.

The main mechanical connections used for plastic assembly are:

Bolted assemblies
Bolted connections are used for frequent assembly and disassembly of components.

Self-tapping screws
Self tapping screws are directly fixed on the plastic parts to be assembled.

Snap fits
A snap fit is an effective method to design the fastening system into the product design itself. A snap-fit allows parts to be either permanently fastened (or pre-determined to be broken off) or to have frequent assembly and disassembly.

Threaded metal inserts
A threaded insert is a way to create a connection that can be assembled and disassembled repeatedly without problems. A metal part is inserted in the product and the connection made using a standard screw or bolt.

Hook and loop type fasteners
Hook-and-loop fasteners are used for connecting parts together which need to be frequently removed. They are available in a variety of shapes, sizes and colors. They are very durable.

Molded-in threads
Molded-in threads are used where assemblies are seldom disassembled. Internal as well as external threads are common.

Boss cap
Boss caps are cup-shaped rings stamped from metal sheet which are pressed onto the top of hollow plastic bosses by hand or tools. A boss cap is used to reinforce a mechanical connection.

Push-on / Turn-on fasteners
Push-on and turn-on fasteners are self locking, self threading fasteners that replace standard nuts. These fasteners are pushed-on or screwed-on to studs molded into a part for capturing the mating component. They are easy to use, inexpensive and vibration resistant. These fasteners are effective to provide a light to medium duty assembly.

Rivets
Rivets provide a simple and an economical method to produce strong and permanent mechanical joints. They are generally used to assemble thin sections.

Press fits
Press-fits are a simple and cost effective means to connect two parts. A press-fit is usually applied to connect a hub to a solid or hollow shaft. Mechanical forces between the two parts supply the required pre-stress to enable the connection to transmit an axial force or a torque.

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