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Bosses

Optimum bosses can be designed using recommendations given in the table below.

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When using screw assembly, a distinct difference can be noticed between the torque required to assemble and that required to over tighten the screw,as shown below.

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The torque gradually increases from point A to point B, due to friction in the thread and thread forming forces. The head of the screw touches the part at point B, after which the torque increases rapidly until point D, where the stripping torque is reached and the material starts to yield or break. The tightening torque (point C) should be chosen at least by a factor of 2 smaller than the stripping torque. The tightening torque and the stripping torque can best be determined experimentally.

During the assembly process the maximum speed must not go beyond 500 rpm. At higher speeds, the resulting friction may melt the material.

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