New facilities benefit environment and community
Today, DSM Resins has inaugurated new facilities in Schoonebeek (Netherlands)
that will enable the Schoonebeek plants to cut their overall consumption of
natural gas by nearly 1 million m3 per year, reduce their CO2 emissions by 15%
and greatly reduce the emission of NOx, dust and organic components. The new
facility will moreover result in a trouble-free process, eliminating the risk
of odor nuisance and leading to a further increase in security of supply.
DSM Resins’ Schoonebeek unit produces powder coating resins that are used in
paints and coatings for the automotive and construction industries, among
others. In the old situation, the plant that produces these resins included an
incinerator that had three functions: supplying heat to the reactors,
incinerating waste water and burning waste gases. The new facility replaces
this system and provides an optimum route for all three functions.
In the new system, heat is supplied to the reactors by a thermal oil furnace
with a capacity of more than 6 megawatts. This furnace is much more efficient
than the previously used incinerator, resulting in major energy savings. Waste
water incineration had already been abandoned in early 2008, being replaced by
biological purification. And waste gases are treated in the new facility with
a so-called regenerative thermal oxidizer, which removes more than 99% of all
organic components. The two new units, in combination with the biological
treatment of waste water, together result in natural-gas savings totaling
close to 1 million m3 per year. This is equivalent to the total annual gas
consumption of about 300 households (the average consumption per household
being 3,000 m3/yr).
Eward Hofstede, site manager at DSM Resins in Schoonebeek, is proud of the new
facility: “This new facility enables us to achieve several important
environmental and energy-saving targets for the plant in one go and make a
solid contribution to DSM’s sustainability policy. The new facility is yet
another proof that economic gain (resulting from energy savings) and
environmental benefits can go hand in hand. And since the new facility has
eliminated the risk of odor nuisance, we are also investing in our community
relations.”