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Tanks & Pipes

Atlac History

It was in the 50s that Atlas Powder Co in Wilmington Delaware (USA) developed a new class of unsaturated polyester resins with outstanding chemical resistant properties. The polymer backbone was based on propoxylated bisphenol A, reacted with fumaric acid into a solid, powdered resin and was sold under the brand name Atlacâ. Customers had to dissolve the powder themselves in styrene to turn it into a liquid that was easy to handle in laminating processes. Various grades of Atlac resins were developed with differing flexibility and heat distortion temperatures. The most widely sold type was Atlac 382 and Atlac 4010.

Atlac resins were enormously successful. Their resistance to acids, solvents and alkaline solutions made a whole new class of process equipment possible. In particular, they brought exceptionally high levels of chemical resistance that had never been possible with traditional construction materials. New processes like filament winding and centrifugal casting for cylindrically shaped products boosted the use of Atlac resins further. Key applications were found in the pulp and paper and metal/mining industries, chlorine production and metal plating shops. The chemical industry saw storage tanks, scrubbers, reactors and stacks made of Atlac resins.

Atlac resins were often the only construction material that could withstand harsh acidic solutions like sulphuric and hydrochloric acid at temperatures up to 90°C. They were also used for sensitive applications such as wine storage vessels and water purification plants. Many storage tanks, transport pipes, stacks and scrubbers that were constructed in the 60s, are still successfully operating today.

Vinyl ester resins were born at the beginning of the 70s. Although they use a different chemistry, the backbone of the molecule was still the same base chemical (Bisphenol A) that made Atlac resins so successful.

After ICI had taken over Atlas Powder Company their laboratories developed the next generation of vinyl ester resins. At the end of the 80s, ICI sold the European Atlac business to DSM Resins. In their R&D laboratories a higher grade of vinyl ester resin was developed, called Atlac 590. In this polymer an epoxy novolac backbone was used instead of a conventional epoxy bisphenol A. The material showed even better solvent resistance, and a very high heat deflection temperature (HDT). These properties opened up new applications like flue gas desulphurisation installations, necessary additions to municipal waste incinerators, which operate at high temperatures and in very acidic conditions. In the mid 90s, DSM Resins and BASF combined their activities in the field of unsaturated polyester technology under the name DSM Composite Resins. This resulted in the extension of the Atlac product line with the addition of BASF Palatal A 430 (now renamed Atlac 430). In the year 2000 DSM Composite Resins introduced the third generation of chemical resistant resins: Epoxy bisphenol A vinyl ester urethanes. Some 40 years of know-how about unsaturated polyester, vinyl ester and vinyl ester urethane chemistry and technology were combined in these resin systems.            


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