As defending champions looking for a fourth successive victory in the 2007
World Solar Challenge, the team of 11 students from the Delft University of
Technology turned to DSM Composite Resins as materials sponsor. DSM has
provided materials, support and advice in the design and production of a
vehicle that could endure the temperature extremes of the trans-Australian
race - powered only by energy from the sun.
Weighing in at barely 200 kilograms, ‘Nuna4’ utilizes cutting edge aerospace
and Formula1 technology in producing a car that is stronger, lighter and safer
than its predecessors. For this year’s race, entry criteria were made stricter
to ensure that the vehicles were not only safer but also more recognizable as
cars, with roll bars, upright seating and a maximum surface area of 6 m² for
solar cells. DSM met the Delft Nuon Solar Team’s advanced composite needs with
turane resin technology. Turane stands for thermosetting urethanes and is a
new family of thermoset materials. Turane resins have the structural
performance of epoxy resins but with faster processing characteristics.
Turane resins were developed for advanced composite applications such as
aerospace, automotive and windmill blades which have the same requirement for
high strength coupled with low weight but with need for fast processing
characteristics. Vacuum infusion was used to produce the two halves of the
body shell and wheel casings, with turane resins impregnating a reinforcement
pack that incorporated woven carbon fibre. The cure chemistry of turane resins
gives a cure profile from slow to very fast making it ideal for fully
controllable vacuum resin infusion.
About the race
The ninth Panasonic World Solar Challenge will
begin on 21 October 2007 in subtropical Darwin in northern Australia and is
scheduled to finish on or around 26 October down south in Adelaide. The World
Solar Challenge is held every two years with around 40 entrants from teams
representing more than 30 countries, racing down the trans-continental Stuart
Highway and reaching speeds in excess of 100kmph. Taking it in shifts to drive
Nuna4, the Delft Nuon Solar Team will be competing under extreme weather
conditions, having to negotiate between other road traffic and the odd
kangaroo. Competition gets tougher every time and the vehicles get more
sophisticated. Nevertheless, the Nuon team, with all the expertise and
technology that has gone into their challenge, are confident of a fourth
successive victory.