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Windmill blades

Products for wind generator blades

Over the last decades the use of wind energy expanded very fast. Also the next decade will show a steady growth promoted by increasing prices for energy, several environmental reasons and improved efficiency of wind generators.

In the past wind generator blades were mainly produced by using styrene containing unsaturated polyesters in open mould techniques. That did not fit very well with the green image of wind energy. Consequently epoxy resins were introduced as a “green” alternative offering also somewhat better mechanical properties. Over time the wind generator blades became larger in size to transfer more energy from the wind. As the ever growing wings became too heavy, the majority of the industry changed from open mould to infusion as a closed mould technology. This infusion technology enabled the blade producers to obtain much higher fiber content and thus more stiffness and higher strength with a better size to weight ratio. This opened the way to use styrene containing resins again without loosing the green image.

In the mean time DSM Composite Resins developed a new range of products for the production of wind generator blades. One of these products is a very special type of low viscous vinyl ester resin that offers at least the same mechanical performance as epoxy based systems when combined with glass reinforcement with the correct sizing. This special vinyl ester resin enables fast cycle times and can be cured with normal low active MEK peroxides.

Another product that has proven its quality in the wind generator blade market is our toughened vinyl ester adhesive paste especially developed for machine assisted high output dosing. This adhesive paste adheres very well to a variety of substrates including epoxy based materials.

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