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SomosPR2002-09

August 19 2002

DSM Introduces Somos WaterShed™ A Unique Prototyping Resin With Exceptional Water And Humidity Resistance

New Castle, DE --- DSM Somos, world leaders in innovative materials technology for the rapid prototyping industry, announces the availability of Somos WaterShed™, a general purpose resin that exhibits phenomenal water and humidity resistance that is now available for most solid state and helium cadmium laser systems for stereolithography.

Somos WaterShed™ is a strong, rigid resin that retains properties over a variety of environmental conditions and also offers a similar aesthetic appeal of the Somos WaterClear™ family of transparent resins. Many of the physical properties of WaterShed™ match those of extrusion grade Polybutylene Terephthalate (PBT) and transparent grade Acrylonitrile Butadiene Styrene (ABS), two common plastics used in manufacturing, making the new material very suitable for numerous automotive, electronic, medical, consumer and industrial applications.

According to Dan Mickish, Ph.D, R&D Manager, DSM Somos: "Somos WaterShed™ provides extremely low water absorption so that part dimensions and mechanical properties are unaffected by high humidity. That benefit was driven by marketplace demands for a stereolithography resin that keeps its strength in all weather conditions. Current commercial materials often lose strength and "wilt" in hot humid conditions. Somos WaterShed™ retains its strength and mechanical properties in a broad variety of environments. We regard WaterShed™ as a defining development in photopolymer progress.”

Charlie Kaufmann, New Market Development Manager, also notes that Somos WaterShed™ provides value attributes in terms of tensile strength. “WaterShed™ creates a stronger, stiffer material exhibiting excellent green strength while retaining impressive elongation properties. This is key to WaterShed™ performance because tensile and flexural properties usually decrease after being exposed to high humidity.”

Among the many applications seen as ideal for Somos WaterShed™ are brake system parts, distributor caps, fuel injection modules, grille opening panels, electronic connectors, switches, relays, TV tuners, motor housings, fuse cases, medical and specialty syringes, irrigation and wound drainage systems, check valves, catheter housings, industrial zippers, power tool housings, hair dryers, calculators and food processor blades.

Somos WaterShed™ resins are part of the ProtoFunctional Materials family pioneered by DSM Somos. ProtoFunctional rapid prototyping resins replicate the performance parameters of production materials --- from thermoplastic elastomers to polyethylene and polypropylene --- saving both time and money in new product development.

What is stereolithography?
Stereolithography is a layer additive rapid-prototyping process based on the use of photopolymer liquid resins which solidify when exposed to UV light. A software program transfers the designer’s 3-D CAD model into an electronic file for stereolithography machines (‘STL’ format), composing the information into thin cross sections or layers. A laser beam then traces each layer onto the surface of a vat of photopolymer resin, building the part in repeated layers until a solid replica of the original CAD model is completed.

DSM Somos ProtoFunctional Resins for Stereolithography
DSM Somos ProtoFunctional resins range from the industry’s first transparent, tough and durable resins (Somos 10120 WaterClear™) to flexible resins for material properties similar to polyethylene (Somos 8100 series) or polypropylene (Somos 9100 series) to the latest generation of heat-resistant, humidity-tolerant, high-accuracy epoxy resins suitable for investment casting and direct tooling applications (Somos 7100 series). Each family of Somos photopolymer epoxy resins is comprised of materials singularly formulated and optimised for the variety of stereolithography platforms commercially available: Somos XX’00’ resins are for use in Argon ion laser systems; Somos XX’10’ for Helium Cadmium laser systems; Somos XX’20’ resins for platforms utilising Solid State laser systems.

DSM Somos also offers materials for selective laser sintering and is the first manufacturer of powder elastomeric polymer (Somos 201) that can be sintered to produce highly flexible parts with “rubber like” characteristics.

Product data sheets for DSM Somos resins are available on the company web site <www.dsmsomos.com>, under “Downloads, Product Data Sheets”.

DSM Somos (Delaware, USA), focused on innovative rapid prototyping materials, is a business unit of DSM Desotech, world leaders in the creation of UV curable materials. DSM is a highly integrated group of companies with worldwide interests in life-science products, performance materials and chemicals. DSM recorded sales of EUR 8.1 billion in 2000 and employs a total workforce of some 22,000, distributed in more than 200 operations throughout the world.

For further information on DSM Somos in the United States:
Michelle Wyatt <Americas@dsmsomos.info>
2 Penn's Way, Suite 401
New Castle DE 19720
Tel. +1 302.326.8100
www.dsmsomos.com

For further information on DSM Somos in Europe:
Melisa Lasell < Europe@dsmsomos.info>
DSM Somos External Affairs Europe
Via della Stazione 7F
00042 Anzio (Roma), Italy
Tel. +39 06.986.5179
Cell. +39 339.526.3828
www.dsmsomos.com

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