Effects of moistureAs with any other polyamide, Stanyl absorbs moisture reversibly due to the presence of the amide groups in the molecular chain. Moisture absorption is dependant on the temperature, the relative humidity of the environment, and the wall thickness of the specific part. In general moisture absorption results in a decrease of the glass transition temperature (see graph below), which may lead to an increase in toughness and reduction in stiffness and strength at room temperature. This drop in stiffness for Stanyl is small compared to the drop for other polyamides due to Stanyl’s high level of crystallinity. The performance above the glass transition temperature (75°C) is not affected by moisture uptake. As Stanyl is typically used at higher operating temperatures, the effect of moisture will not be noticed. Competitive materials such as semi-aromatic polyamides have a higher Tg, often in the operating temperature range. A shift in Tg due to moisture uptake will in this case lead to a change in properties at the critical operating temperatures. In addition, due to this higher Tg, higher mold temperatures are required, resulting in the need for oil or electrically heated molds, with higher safety risks, higher mold and maintenance costs, and more difficult processing. For prolonged exposure above 100ºC, Stanyl dries out, especially rapidly at higher temperatures, and properties will approach those given by the "dry" curve. This leads to a consistent property profile over a wide temperature range, especially once the effects of annealing are taken into account. Shear modulus of glass fiber reinforced thermoplastics
Moisture uptake leads to dimensional changes. However, because highly filled compounds are used in many applications this dimensional change is limited. Due to glass fiber orientation, dimensional changes mainly take place in the direction perpendicular to the flow direction (thickness of the part, see tables below). Dimensional change as a function of moisture uptake of non-flame retardant grades
Note: Dimensional change as a function of moisture uptake for flame retardant grades
This is the direction that in terms of dimensions is often the least critical. The effect of moisture on dimensions is small compared to the dimensional change due to temperature changes (Coefficient of Linear Thermal Expansion - see table below). Stanyl exhibits excellent performance in many applications where dimensions are very critical, including many small connectors or SMT components. For E/E applications where dimensional stability is very critical special flame retardant, reinforced grades have been developed: 46HF5050 and 46HF5041LW. Typical CLTE values for Stanyl grades
Moisture absorption usually takes place at room temperatures. This is a rather slow process taking a long time before equilibrium is reached. When using the application at operating temperatures, which for Stanyl parts is often above 100°C (210°F), drying is extremely fast. This means that full saturation is very often not seen in many applications (see figure below) and effects of moisture uptake are often limited. Water absorption at 23°C/50%RH followed by desorption at 180°C of Stanyl (3.2 mm thickness sample)
Annealing significantly reduces moisture uptake
Properties such as stiffness, strength, fatigue, creep and abrasion resistance are generally improved upon annealing while toughness might be slightly reduced although at a level that still outperforms competitive materials. This leads to a strongly improved property profile for applications such as gears. Reduction of water uptake of Stanyl GF and competitive materials at several anneal conditions
Blistering
- Keep parts under dry circumstances as much as possible Moisture control during processingDuring melt processing, a high moisture content may lead to the occurrence of silvery streaks or splash marks on the surface of the final parts. In extreme cases it may lead to degradation of the base polymer resulting in a drop in viscosity. To prevent this Stanyl granules are supplied dry in airtight, moisture proof bags. Should your Stanyl material come into contact with ambient air for extended periods, moisture will be absorbed and it should be dried prior to processing. Drying
Molding
Tool design
|







