Stanyl® Diablo

Revolutionizing performance under-the-hood
Stanyl Diablo is proven to extend the life of under-the-hood (UTH) components like air ducts and turbo chargers through its ability to provide outstanding heat resistance and long-term stability for 8,000 hours in temperatures up to 220°C. It’s superior to current polyamides, which often start to lose their mechanical properties when exposed continuously to temperatures above 190°C.

Turbochargers molded out of Diablo are 75% stronger than other high temperature thermoplastics after continuous exposure to temperatures above 200°C for 2500hrs with pulsating pressure cycles.

Replacing metal and reducing emissions
Stanyl Diablo OCD2100 is proven to provide superior performance in applications like vibration-welded air ducts and charged air cooler end caps found in newer, higher turbo pressure engines. By replacing metal, Stanyl Diablo reduces weight in the engine, increasing fuel efficiency and reducing CO2 emissions.

 

Delivering lifetime toughness at extreme conditions
This material is tough, outperforming all current polyamides and PPS grades, with outstanding tensile strength retention and impact resistance for its weight. Stanyl Diablo enjoys far greater sustained weld strength than competitive materials making it ideal for applications such as two-shell welded air ducts and charged air cooler end caps. Traditionally, other polyamides and PPS grades begin to crack and break along the weld lines. However, Stanyl Diablo offers weldability and weld strength that provides continuous use at temperatures of up to 220°C, well above the industry benchmark. The result is a safer product with the commercial benefit of, reduced costs and cycle time.

Put it to the test
How Stanyl Diablo is meeting the extreme needs of turbocharged engines. A presentation about the test results of Stanyl Diablo.

Reducing costs
Stanyl Diablo is far easier to process than other high-performance materials like PPS, PPA and PEI. This provides commercial benefits such as reduced cycle times and operational costs.

Proven success
WOCO found a material solution in Stanyl Diablo OCD2100 for a Mercedes resonator device that is used to filter out unwanted noises from the air inlet system.