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Envalior

Delivering high-performance gears for compact electric engine actuators

Automotive brands are under pressure to comply with vehicle emission regulations. More OEMs are leveraging electric engine actuators that improve fuel efficiency. Yet, finding material solutions ideal for producing thin and reliable actuator gears is a challenge. 

OEMs require actuators that are highly durable, and sufficiently compact to fit in the vehicle’s engine bay. For engine actuator suppliers, this means developing parts using material solutions that respond to customers’ design and performance requirements. A key challenge to meeting these needs is finding a material suitable for producing small-sized gears that fit into compact actuator designs and operate well in high-temperature under-the-hood conditions. Envalior’s Stanyl PA46 is a best-in-class polyamide ideal for most demanding actuator requirements.

Understand why Stanyl® PA46 is a proven automotive actuator solution

Polyphthalamides (PPA) and PA66 traditionally used to manufacture gears aren’t often durable enough for compact actuator gears. While additional design effort can strengthen the material, these processes are expensive and result in bulky gears. 

Stanyl® PA46, an industry-leading high-temperature aliphatic polyamide, has been used in the automotive industry for over 20 years and offers: 

  • Best-in-class thermal, creep and fatigue resistance 
  • Outstanding durability in high torque applications
  • Excellent mechanical performance preventing gear failure
  • Inherent wear and friction properties eliminating the need for material enhancing additives
  • Superior flow properties enhancing design flexibility
  • Up to 40% less material required for molding gears

Explore Envalior grades for gears in engine management actuators

Stanyl® TW278F10

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50% Glass Reinforced

"Stanyl® TW278F10 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW278F10 has an excellent track-record in gear applications."

"Stanyl® TW278F10 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW278F10 has an excellent track-record in gear applications."

"Stanyl® TW278F10 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW278F10 has an excellent track-record in gear applications."

  • 50% Glass Reinforced
  • Heat Stabilized
  • Wear and Friction Modified
  • "Heat stabilized"
  • "Wear and friction modified"
Envalior Plasticsfinder
Download data sheet (284KB)

Stanyl® TW241F6

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30% Glass Reinforced

"Stanyl® TW241F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."

"Stanyl® TW241F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."

"Stanyl® TW241F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."

  • 30% Glass Reinforced
  • Heat Stabilized
  • Lubricated
  • "Heat stabilized"
  • "Lubricated"
Envalior Plasticsfinder
Download data sheet (288KB)

Stanyl® TW271F6

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30% Glass Reinforced

"Stanyl® TW271F6 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW271F6 has an excellent track-record in gear applications."

"Stanyl® TW271F6 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW271F6 has an excellent track-record in gear applications."

"Stanyl® TW271F6 is a friction-modified high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW271F6 has an excellent track-record in gear applications."

  • 30% Glass Reinforced
  • Heat Stabilized
  • Wear and Friction Modified
  • "Heat stabilized"
  • "Wear and friction modified"
Envalior Plasticsfinder
Download data sheet (261KB)

Stanyl® TW241F10

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50% Glass Reinforced

"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"

"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"

"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"

  • 50% Glass Reinforced
  • Heat Stabilized
  • Lubricated
  • "Heat stabilized"
  • "Lubricated"
Envalior Plasticsfinder
Download data sheet (288KB)

Stanyl® TW241F12

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60% Glass Reinforced

"Stanyl® TW241F12 is a high heat polyamide with superior flow that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages. TW241F12 has an excellent track-record in structural parts and gear applications"

"Stanyl® TW241F12 is a high heat polyamide with superior flow that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages. TW241F12 has an excellent track-record in structural parts and gear applications"

"Stanyl® TW241F12 is a high heat polyamide with superior flow that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages. TW241F12 has an excellent track-record in structural parts and gear applications"

  • 60% Glass Reinforced
  • Heat Stabilized
  • Good Flow
  • "Good or high flow"
  • "Heat stabilized"
Envalior Plasticsfinder
Download data sheet (286KB)

Browse high performance plastic gear applications

Coolant valve actuators

Automotive |

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
More info

Turbo actuators

Automotive |

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
More info

Electronic throttle control actuators

Automotive |

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
More info

Exhaust gas recirculation actuators

Automotive |

Higher torque and durability performance than PPA and PA66;Allows more compact actuator design and weight savings;Comparable performance to specialized materials without the need for expensive additives (e.g., carbon fiber or wear & friction optimizers) creates opportunities for cost savings
More info

Contact us for more information

Direct and easy access to our broad portfolio of high-performance plastics: find your grade or order a sample. You can also simply contact our Gears experts.

Find your Grade

Get your material grade selection based on torque, gear design and main boundary conditions, i.e. rotation speed and lubrication conditions. 

Find your Grade

Request a Sample

Envalior provides samples of selected products. Order a sample and find out more about our high performance plastics in Gears applications.

Request a Sample

Contact our Gear Experts

If you can't find what you are looking for or need more help, please contact us here and we'll get in touch with you soonest.
 

Contact Gear Experts

Downloads

Durable, lightweight & cost-effective actuator gears

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High performance plastics in automotive actuator application

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