帝斯曼工程材料

Akulon® - PA6 和 PA66

一系列高性能聚酰胺 6 和 PA 66 材料。我们众多的中高粘度牌号十分适合挤出应用;同时我们还提供多种适合注塑成型和吹塑成型的产品。

PA6 & PA66 - Akulon®

Our Akulon portfolio covers virtually all possible applications with grades suited to all processing techniques, including extrusion, injection and blow molding.

  • Broad portfolio
  • Global grades with global specifications
  • Backwards integrated and a global manufacturing footprint

多用途高性能聚酰胺

Akulon 是我们的高性能聚酰胺 6 和 PA 66 系列材料,被全球客户广泛应用于汽车、电子电气、家具和包装等领域。我们为注塑成型、吹塑成型和挤出提供 Akulon 牌号(包括阻隔膜、型材、曲管以及单丝和复丝)。

在注塑产品中,该材料实现了完美的平衡,既便于设计和加工,又能在较宽的温度范围内和多样的条件下都表现出卓越的机械性能。同时在挤出应用中,Akulon 的强度、回弹性和易加工性为市场设定了标准。

我们的市场

  • 包装

    我们的 Akulon 聚酰胺 6 材料广泛用于食品、医疗和工业包装的薄膜挤出应用中,这归功于其令人信服的综合性能。

  • 家具

    我们的 Akulon K224-G6 牌号设计用于办公椅扶手、座椅、靠背和底座,为注塑成型部件提供了高强度、高抗冲击性和卓越的加工性能。

  • 消费品

    Akulon 聚酰胺树脂(PA6 和 PA66)在消费品户外供电设备领域通用工程材料中具有很高价值。

  • 电子电气

    Akulon 聚酰胺化合物(PA6 和 PA66)是电子电气行业的理想之选,非常重要的一个原因是我们提供各种无卤素牌号。

  • 汽车行业

    我们的 Akulon 聚酰胺树脂(聚酰胺 6 和 PA 66)代表着汽车行业通用工程材料中的最佳价值。

客户案例

Akulon® Ultraflow:顺应潮流

追求提高流动性和缩短注塑成型周期以及出色外观的制造商越来越多地关注 Akulon Ultraflow。这是一种易于加工的聚酰胺 6,相比普通聚酰胺 6 牌号,流动性提高多达 80%,注塑成型注塑成型时间减少 40%,机械性能几乎不变。

如今,Akulon Ultraflow 被用于发动机罩盖、进气歧管、汽车外后视镜壳、家具和电动工具等诸多要求苛刻的应用。让 Akulon Ultraflow 具有更高流动性的智慧科学方法带来了更低的系统成本 - 而这不仅仅是通过缩短注塑成型时间实现的。

 

Akulon® Diablo

Akulon Diablo 是我们的高耐热聚酰胺 6/66,非常适合在高达 220°C 的发动机舱应用中进行以塑代钢。我们创造的 Akulon Diablo 这种材料,可以帮助客户应对更小、更热的涡轮增压发动机内愈发具有挑战性的温度范围。因此,最新牌号 Akulon Diablo HDT2500 的 HDT 值显著提高,能够在高达 220°C 的连续使用温度下工作 3,000 小时。

Akulon Diablo 十分适合用于在进气系统组件的以塑代钢,这些组件包括增压空气冷却器端盖、进气歧管、进气管、消音器和发动机罩盖。由于重量减轻,这种材料降低了油耗及其导致的碳排放 - 对人类、地球和盈利都有帮。

Fuel lock:减少小型发动机油箱的蒸发排放

与传统的聚酰胺 6 (PA6) 相比,Akulon Fuel Lock 的燃油阻隔性和抗冲击强度明显提高。用这种材料制成的解决方案比氟化高密度聚乙烯解决方案具有更高的成本效益和可靠性,并且阻隔性能不会随着时间的推移而降低。总体性能也优于其他竞争材料,包括基于缩醛 (POM) 和 PA6 的纳米复合材料与混合物。系统总成本低于氟化高密度聚乙烯和多层储罐的成本。

产品信息

Akulon 产品线涵盖了众多聚酰胺 6 和 PA 66 牌号(以及我们的高流动性牌号 Akulon Ultraflow)。

我们众多的中高粘度牌号十分适合挤出应用;同时我们还提供众多适合从汽车到电气电子等多种应用中的注塑成型和吹塑成型的产品……

  • 产品组合

    产品组合

    我们的 Akulon 产品组合几乎涵盖所有可能的应用,组合中的牌号适用于所有加工技术,包括挤塑、注塑和吹塑成型工艺。

  • 特性

    特性

    Akulon 是一种用途极其广泛的热塑性塑料,具有广泛的化学性质,适合注塑和吹塑成型应用,以及各种类型的薄膜挤压。

  • 加工

    加工

    无论是用于注塑和吹塑成型,还是薄膜挤压应用,Akulon(以及我们的高流动性牌号 Akulon Ultraflow)都可为制造商带来一系列成熟的加工优势。

特色客户应用

冰箱铰链

工业设备 | 材料/液体处理

与金属相比,此铰链中的 Akulon® PA6 减少了成本和加工步骤;PA6 提供所需的机械性能和韧性,以满足所需的高性能和高品质

农用薄膜

工业设备 | 农业

Akulon® PA6 F136-C 具有经过优化的机械强度,并且与传统材料相比,对甲基溴的渗透量较低,因此可实现可靠的解决方案;Akulon® PA6 F136-C 具有更高的泡沫稳定性,并且加工效率得到优化,因此可实现具有成本效益的解决方案

用于食品包装的透气膜

消费品 | 食品包装

Arnitel® TPC 可用于生产一种透气膜,能够平衡专用的氧气和二氧化碳混合气体,以及包装内的湿度,因此能够实现可靠的解决方案

发动机装饰盖

汽车 | 动力传动系统 传动系统

Akulon® PA6 兼具耐高温性(优于 PP)、良好的外观(优于 PA66)及低翘曲度,因而能够实现可靠的解决方案;Akulon® Ultraflow 规格的成型周期时间缩短了 25%,加上其流动性高,能降低产品壁厚,因此,更具成本效益

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Explore Akulon®

From superior impact strength and high heat resistance to excellent flame retardancy, Akulon delivers properties that help you produce greener, lighter and smarter products. Individual grades can vary by region, so please check in the product database for more detailed information and availability in your area. Our standard offering consist of:

  • Unfilled grades
  • Glass reinforced grades
  • Heat stabilized grades
  • Mineral reinforced grades for better dimensional stability
  • Mineral/glass hybrids for all-around stability and strength
  • Flame Retardant portfolio

Our Akulon portfolio covers virtually all possible applications with grades suited to all processing techniques, including extrusion, injection and blow molding. Akulon polyamide 6 & 66 resins represent the best value in all-purpose engineering materials. For molded parts, they offer an an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse operating environments. 

Akulon® portfolio highlights

Akulon® for extrusion applications

Akulon polymer grades are available for all main extrusion processes and applications.

Read more

Properties

Thermal

Akulon is ideal for injection molding thanks to its unique combination of short- and long-term low and high temperature properties under various chemical conditions.

Thermal Properties

Temperature considerations

Akulon has a continuous-use temperature of up to 185ºC. In fact, the chart below shows that polyamide 6 delivers better long-term performance at high temperatures than polyamide 66 and should be the preferred material for any application running for extended periods above 150ºC.

With superior end-of-life properties of up to 60%, polyamide 6 can be used at the design stage, either to reduce the amount of material needed, or by extending durability or part life guarantees.

Short-term temperature spikes

Polyamide 66 is preferred where temperatures spike at above 215ºC (the HDT of glass reinforced polyamide 6) but less than 250ºC. For even higher temperatures, a material like our super heat-resistant Stanyl polyamide 46 is ideal, for example, in part fabrication where secondary processing under high temperatures happens, such as soldering in electrical applications.

Hydrolysis critical environments

In hot water environments of 100ºC+ polyamides can suffer from hydrolysis – especially when glycol (as an anti-freeze additive) is found (the rate being determined by the amount of water absorbed). Because polyamide 66 absorbs less than polyamide 6, its performance is slightly better. However, for reinforced materials, higher fill levels in polyamide 6 mean grades that deliver the same performance as a polyamide 66, with a lower level of reinforcement. This offers benefits in terms of stiffness, but disadvantages in terms of part weight and design flexibility.

Low temperatures

Polyamide 6 has better ductility than polyamide 66. At lower temperatures this makes it a tougher material – less impact sensitive, less notch sensitive and with ductile behavior at lower temperatures. The result: Safer parts (less risk of splintering at low temperatures) and lower breakage levels during processing because parts are tougher coming out of the mold. For unmodified grades where lower temperatures are found, polyamide 6 provides the better performance. Typical applications for this low temperature performance are power tools, ski and snowboard bindings, and automotive exterior parts.

Thermal properties

Akulon performs over a wide temperature range. Unfilled and reinforced materials can be used for demanding engineering applications from as low as -40°C (-40°F) to just below the melting point of the polymer: 220°C (428°F) in the case of polyamide 6 and 260°C (500°F) for polyamide 66.

The high crystallinity and melting point of Akulon enables these materials to retain stiffness at elevated temperatures. For critical applications, this ensures better safety margins and enables thinner walls compared to other materials.

When it comes to measuring properties after aging, this is best performed under real conditions in the application itself. For automotive applications where peak temperatures remain under 180°C (356°F), polyamide 6 provides better heat aging resistance and improved security and durability compared to polyamide 66.

Mechanical

Akulon has a full portfolio that provides excellent long- and short-term mechanical properties.

For high mechanical strength Akulon has 50 and 60% glass filled grades in the portfolio. These are suitable for metal replacement where high strength and fatigue are key.

View grades

Electrical

Akulon has excellent electrical properties and conforms to all global standards.

Flame retardant

The Akulon product line provides a full range of flame-retardant grades

The Akulon portfolio contains both unfilled as well as glass or mineral filled grades, including a halogen free flame retardant portfolio.

Most popular Akulon® grades

Akulon® K224-HG6

30% Glass Reinforced

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • 30% Glass Reinforced
  • Heat Stabilized
  • "Heat stabilized"

Akulon® K224-PG8

40% Glass Reinforced

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • 40% Glass Reinforced
  • Impact Modified

Akulon® Ultraflow K-FHG7 /A

35% Glass Reinforced

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • 35% Glass Reinforced
  • Heat Stabilized
  • High Flow
  • "Good or high flow"
  • "Heat stabilized"

Akulon® K225-KS

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • Flame Retardant (halogen free)
  • Heat Stabilized
  • "Heat stabilized"

Akulon® K222-KGV4

20% Glass Reinforced

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • 20% Glass Reinforced
  • Heat Stabilized
  • Flame Retardant (halogen- phosphorous-free)
  • "Heat stabilized"
  • "Phosphorous free"

Akulon® Ultraflow XG-FKGS6

30% Glass Reinforced

"Akulon® is our family of high performance polyamide 6 and polyamide 66 materials, used by customers across the world in applications ranging from automotive, electronics & electrical, to furniture and packaging."

"We offer Akulon® grades for injection molding, blow molding and extrusion (including barrier film, stock shapes, convoluted tubes, and mono and multi filament)."

"In molded parts the material offers an excellent balance of easy design and processing with outstanding mechanical properties over a wide temperature range and in diverse conditions. Meanwhile for extrusion the strength, resilience and easy processing of Akulon® sets the market standards."

  • 30% Glass Reinforced
  • Flame Retardant (halogen free)

                                   

Featured applications

Air inlet manifolds

Automotive | Engine Air Intake

Lowest carbon footprint of PA6 available on the market; Yields faster moulding than standard PA6; Enables thinner wall designs.

Structural Reinforcements

Automotive | Body Structural Parts

DSM Engineering Materials supported a lot with high-speed tensile property data.

EV Charging Connectors

Electrical | Connectors

Most grades are available with halogenfree flameretardancy.

Miniature Circuit Breakers

Electrical | Electrical Components

Halogen-free; Flame retardant; Heat-stabilized; Strength and resilience; Easy processing

Residual Current device

Electrical | Power distribution Low Voltage Switchgear

Most grades are available with halogenfree flameretardancy, and in specific electro-grey colour for housings.

Contactors

Electrical | Power distribution

Most grades are available with halogenfree flameretardancy, and in specific electro-grey colour for housings. Also Lasermarkable grades are available. ForTii® has a Heat Deflection Temperature (HDT) of 305°C .

Skibinding Fixations

Consumer goods | Sports & leisure

Yields faster molding than standard PA6; Enables thinner wall designs; Cost-effective

Power Tool Housings

Consumer goods | Power tools

Akulon® PA6 is a reliable solution for power tool housings due to its lighter weight compared to metals, possible part and function integration, easier assembly and longer tool lives. It has better welding strength and surface appearance than PA66. Akulon UltraFlow PA6 has outstanding mechanical properties over a wide temperature range and in diverse conditions.

Chainsaw housings

Consumer goods | Lawn & garden

Glass-reinforced ;Cost-effective solution ;Easy to process for injection molding and blow molding

Akulon® RePurposed: the versatile, high performance polyamide, based on recycled resources

At Envalior, our strategy includes developing innovative solutions and collaborations that contribute to a circular economy and aligns with the UN Sustainable Development Goals addressing climate change, resource scarcity, waste and pollution. We look beyond society’s current model of take-make-dispose and instead try to mimic nature and the circle of life.

Envalior uses discarded fishing nets as the source to produce the recycle-based polyamide AkulonRepurposed. We use the material recovered from discarded fishing nets collected along the coastlines of India, which are treated and upcycled using local labor, before being compounded.

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Setting a new standard in high temperature components: Envalior's new Stanyl® and Akulon® Diablo

As engine designers are challenged to create smaller, lighter, more powerful systems, Envalior is innovating the materials to make it possible. Envalior’s Diablo heat resistant technology is making Stanyl PA46 and Akulon PA66 the choice of the world’s leading car brands, by setting the new standard for high temperature components. Let’s talk about creating tomorrow’s engines today.