Stanyl 是我们的高性能脂肪族聚酰胺,用于汽车、电子电气、齿轮和户外供电设备等应用。Stanyl 是一种高性能聚酰胺,可为需要卓越的耐热性、设计刚度、摩擦磨耗以及工艺流程质量的严苛应用提供无与伦比的性能和价值。
由于 Stanyl 能在高达 160°C 的高温下保持其高刚性,因此非常适合于高温高性能高扭矩要求的传动件的应用,其在这种应用中的性能优于 PPA、PA6T、PA9T,通常也优于 PPS 和 LCP。
为您的应用选择 Stanyl,您可以通过以下方式实现卓越的产品开发:
Stanyl is the first high-temperature polyamide and the only aliphatic polyamide in its class. Thirty years ago it defined this class of materials and today it is still the most widely used polymer basis. The symmetry of the 46 structure ensures that the polymers fit in the crystal in multiple ways, thereby giving rise to high crystallization speeds and high crystallinity. This combination makes the material ideal for high-temperature applications due to excellent mechanics as well as wear and friction behavior, where the flow and the flow-mechanics balance are one of a kind.
Stanyl 是一种多用途聚酰胺 46,具有独一无二的特性,包括高机械性能保持力和出色的耐磨性和耐研磨性。这就是领先的滚动轴承制造商舍弗勒集团 (Schaeffler Group) 选择 Stanyl 用于其新一代滚珠轴承保持架应用的原因。
在微型断路器 (MCB) 方面,随着行业不断从热固材料转向热塑性塑料,我们不仅在安全性方面,更在可持续发展方面保持领先。从内部到外壳和盖子......我们的产品无处不在。
对于 MCB,我们提供高性能的材料和出众的洞察力,帮助我们的客户在其市场中不断创新。
领先的一级供应商德尔福汽车系统公司 (Delphi Automotive Systems) 在寻找用于一种新型点火连接器的创新材料时,他们选择了 Stanyl 聚酰胺 46。这种独特的热塑性材料优于传统材料,可替代 PA 66,不仅可以提供更高的燃油效率、降低更多成本,而且还具有显著的可持续性效益。
The unique stabilization technique developed in house at Envalior has sparked the Diablo portfolio. This class of materials have improved heat ageing performance versus the standard-heat stabilized materials.
A wide range of PA46 materials have been developed that can be applied in friction driven applications, like gears, actuators and valve timing chain guides.
Due to the superior flow behavior, high CTI, strong mechanical performance at high temperatures and weld-line strength, Stanyl is often used in connectors, for example USB-C connectors.
Since Stanyl is the only semi-crystalline aliphatic polyamide operating in the high-temperature field, the comparison with other materials is generally with other material classes, like PPS or semi-aromatic polyamides, referred to as PPA. For clarification, we displayed a PA66 based material to show the differences with other aliphatic polyamides, showing that Stanyl is uniquely situated in this class of materials. All data shown is based on 30% glass fiber filled materials.
In the graph to the left, the loss modulus of three different materials are displayed—a PA66 (blue), two different PPAs (green and purple), a PPS (red), and Stanyl (orange) as determined in a dynamic mechanical thermal analysis in tensile mode. The DMTA can be divided into the glass plateau region, below the glass transition temperature, and in the rubber plateau region at temperatures higher than the glass transition temperature. Where in the glass plateau all polymers have a similar modulus being 1-1.5 GPa, it is clear that the real strength of Stanyl starts at temperatures higher than the glass transition temperature. Here, irrespective of the polymer class displayed in the graph, the modulus of Stanyl is highest of all polymers.
A similar effect can also be seen for the short-term mechanics testing—in this case tensile performance. Where the difference at room temperature is not that big—at 120°C when comparing the data between PPS, PA66, and Stanyl—it is already clear that Stanyl has the highest strength and elongation at break of the different materials. The PPA2 deviates as this material is below its glass transition temperature. However, when the temperature is increased to 200°C, Stanyl outperforms all other materials displayed in this graph, with Stanyl having the highest strength and elongation at break of these materials.
TENSILE IMAGE
The wear depth has been determined for PA66 and Stanyl PA46. In this case the wear was determined in a gear application where the wear depth as function of the number of cycles was being studied. The wear was determined to be much higher for PA66 materials than for the Stanyl material. The main elements that are providing this strength is the creep and fatigue performance of Stanyl versus PA66 based materials. In both properties Stanyl outperforms the other aliphatic polyamides as the stiffness and strength level in Stanyl is higher due to the higher degree of crystallinity.
Although the chemical structure of Stanyl brings the fast crystallization speed and the high degree of crystallinity, it also brings a higher degree of water absorption than other aliphatic polyamides. Naturally this absorption of water negatively impacts the dimensional stability of Stanyl materials and especially for unfilled materials as it contains the highest amount of polymer. Consequently, for the highly filled materials that have a high glass fiber or carbon fiber loading, the water absorption is much lower and the impact on the dimensional stability less severe.
The second effect that moisture has on any polyamide is the lowering of the glass transition temperature (Tg). The moisture absorption for Stanyl is the highest and the drop-in glass transition temperature is higher, yet Stanyl starts with a Tg that is 15°C higher than that of PA66. For some applications, this is an issue; however, in cases where the application is operated at a moist condition and at a moderate temperature (40-100°C) the benefits of a high crystallinity level for Stanyl start to kick in. In this area, the mechanical performance of Stanyl is higher than PA66.
By using different types of additives, the good electrical properties and the high mechanical performance can be combined in thermal conductive materials.
"Stanyl® TW200F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance, not only at ambient temperatures but especially at high temperatures, while at the same time providing cycle-time advantages and excellent flow."
"Stanyl® TW200F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance, not only at ambient temperatures but especially at high temperatures, while at the same time providing cycle-time advantages and excellent flow."
"Stanyl® TW200F6 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance, not only at ambient temperatures but especially at high temperatures, while at the same time providing cycle-time advantages and excellent flow."
"Stanyl® TW341 is a V2 UL-rated, non-reinforced high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW341 is a V2 UL-rated, non-reinforced high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW341 is a V2 UL-rated, non-reinforced high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TE250F6 is an electro-friendly & flame-retarded high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TE250F6 is an electro-friendly & flame-retarded high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TE250F6 is an electro-friendly & flame-retarded high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW371 is a friction-modified high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW371 is a friction-modified high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW371 is a friction-modified high heat polyamide that offers excellent wear & friction properties in combination with outstanding creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow."
"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"
"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"
"Stanyl® TW241F10 is a high heat polyamide that offers excellent creep resistance, strength, stiffness and fatigue resistance especially at high temperatures in combination with cycle-time advantages and excellent flow. TW241F10 has an excellent track-record in gear applications and structural parts"
"Stanyl® Diablo HDT2700 is a high heat polyamide that offers excellent heat-resistance up to 230C continuous use temperature next to high creep resistance, strength, stiffness and fatigue resistance. Diablo HDT2700 is specifically designed for high-demanding automotive under-the-hood applications."
"Stanyl® Diablo HDT2700 is a high heat polyamide that offers excellent heat-resistance up to 230C continuous use temperature next to high creep resistance, strength, stiffness and fatigue resistance. Diablo HDT2700 is specifically designed for high-demanding automotive under-the-hood applications."
"Stanyl® Diablo HDT2700 is a high heat polyamide that offers excellent heat-resistance up to 230C continuous use temperature next to high creep resistance, strength, stiffness and fatigue resistance. Diablo HDT2700 is specifically designed for high-demanding automotive under-the-hood applications."
The first commercializations of Stanyl were achieved 30 years ago. Currently, it is the largest single polymer being used in the high-performance polyamide landscape. The symmetry of the chemical structure lays the foundation of its success as it provides the basis for the high degree of crystallinity and fast crystallization speed. These two features are the basis of the three key strengths of Stanyl being excellent high-temperature mechanics, excellent wear and friction performance and superior flow. These strengths are what drives the business of Stanyl. Because of these features, this materials displays exceptional retention of mechanical properties after passing through the glass transition, giving rise to its high-temperature performance.
几十年来,科学家和工程师一直致力于改进用于齿轮的材料,同时试图克服一些挑战,例如由于疲劳导致齿轮齿根部断裂,齿侧齿磨损,局部过热,噪音过大,冲击 装载或硬停,以及噪音振动问题。
随着消费者对电动汽车的接受度不断提高,对先进材料解决方案的需求也在相应的不断增长。在此过程中,消费者的喜好, 政府政策, 工程材料的创新都会对电动车市场的增长有所影响和帮助;